TW Series Oil-Free Screw Compressor Complete Installation Guide

September 6, 2024
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Applicable Industries

Pharmaceutical Electronics Chemical Food & Beverage Automotive Packaging Medical

Video Overview

Professional Step-by-Step Installation Tutorial by Senior Engineers

This comprehensive installation guide demonstrates the complete setup process for the TW Series Oil-Free Screw Compressor, from initial unboxing through final commissioning. Our senior engineer with 15 years of experience walks you through every critical step.

What You’ll Learn:

  • Proper unboxing procedures and equipment inspection checklist
  • Foundation requirements and spatial clearance specifications
  • Electrical connections and grounding standards
  • Piping installation best practices and sealing techniques
  • Initial startup sequence and commissioning procedures
  • Common installation mistakes and how to avoid them

Important Note:
While this video provides detailed guidance, we strongly recommend having our technical engineers on-site for first-time installations to ensure optimal equipment performance and safety compliance.

Video duration: 18 minutes. Best viewed alongside the TW Series Installation Manual for complete reference.

Key Features

Comprehensive safety protocols and precautions explained

Electrical wiring diagram with on-site demonstration

Correct vs. incorrect piping connection examples shown

Complete startup checklist for first-time commissioning

Optimal parameter settings and best practices

On-site troubleshooting methods for common issues

Technical Specifications

Detailed parameters and specifications

Parameter Value
Applicable Models TW-100 to TW-500 Full Series
Required Installation Space Equipment perimeter ≥ 1.5m clearance
Foundation Load Capacity 800-2000 kg/m² depending on model
Power Supply Specification 380V / 50Hz Three-phase Four-wire
Inlet Pipe Diameter DN80 - DN150
Ambient Temperature Range 0°C - 45°C
Estimated Installation Time 2-4 hours (excluding foundation work)
FAQ

Frequently Asked Questions

Everything you need to know

Can we install the equipment ourselves without professional technicians?

Yes, but certain conditions must be met: 1. At least 2 personnel with valid electrician certifications 2. Basic mechanical installation experience 3. Strict adherence to video instructions and manual procedures 4. We recommend applying for our remote technical support (free of charge) for first-time installations For larger models (TW-300 and above), we strongly recommend having our engineers on-site to guide the installation, ensuring equipment performance and warranty validity.

What are the most common mistakes during installation?

Based on our statistics, the top 3 common errors are: 1. Electrical Wiring Issues (40% of cases) - Reversed phase sequence or improper grounding → Always use a phase sequence meter for verification; grounding resistance must be <4Ω 2. Piping Connection Problems (30% of cases) - Hoses too long or bending radius too small → Follow the "3D2L" principle shown in video (bending radius ≥3× pipe diameter, length ≤2 meters) 3. First Startup Oversights (20% of cases) - Failure to purge air or check oil level → Strictly follow the startup checklist item by item The video provides special annotations and detailed demonstrations for all these common error points.

How long does it take to reach rated performance after installation?

The TW Series has a very short break-in period: - Immediately after first startup: achieves 90% of rated performance - After 100 hours of operation: perform first maintenance (change initial oil) - After 500 hours: reaches 100% performance and enters stable operation period During the break-in period, we recommend: - First 50 hours: avoid full-load operation (maintain at 70-80% capacity) - Daily parameter logging to monitor abnormalities - Immediately stop operation if any unusual sounds or vibrations occur

Where can I download the installation tools checklist shown in the video?

The tools checklist and all supporting materials are available in the product page's "Download Center": - TW Series Installation Tools Checklist.pdf - Electrical Wiring Diagrams.dwg - Piping Layout Reference Drawings.pdf - First Startup Inspection Checklist.xlsx You can also find download links in the video description, or contact our technical support to have them sent directly to you.

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